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Konica Minolta
Business Solutions U.S.A., Inc.
Announces Construction of Third Simitri® Polymerized Toner Plant
Addition of Third
Plant Strengthens Konica Minolta’s Position as the
World’s Leading Producer of Polymerized Toner
RAMSEY, N.J. – September 13,
2005 – In response to the increased demand for Simitri®
Polymerized Toner, Konica Minolta Business Solutions U.S.A., Inc.’s (KMBS)
parent company Konica Minolta Business Technologies, Inc. (Konica
Minolta) has announced the construction of a third polymerized toner
production plant. Konica Minolta, the world’s leading producer of
polymerized toner, is making a new investment in its production
subsidiary, Konica Minolta Supplies Manufacturing Co., Ltd., for the
toner plant’s construction. The new plant’s mass production of toner
will commence in December 2006.
With the addition of the new plant,
Konica Minolta's position as an industry-leading toner manufacturer will
be further strengthened. The new plant will have an annual production
capacity of about 7,000 tons, increasing Konica Minolta’s annual
production of polymerized toner from 8,000 tons (combined production
capacities of the first and second plants, as of November 2005) to about
15,000 tons. The new third plant will be a production base for Simitri
Color Polymerized Toner to meet the demands of the fast-growing color
printing market, as well as for black Simitri Polymerized Toner.
“The construction of the third Simitri
Polymerized Toner plant is another step in our strategy to become #1 in
color, #1 in customer satisfaction, and the overall value leader in the
industry. The new plant will allow us to continue to meet the market
demand and enable Konica Minolta to become the total cost of ownership
leader in the marketplace, bringing great value to our end customers and
strategic partners,” said Shoei Yamana, executive director and general
manager, MFP sales and marketing worldwide, Konica Minolta Business
Technologies, Inc.
“Konica Minolta's award-winning bizhub
and bizhub PRO product lines utilize Simitri Polymerized Toner,
providing us with an advantage over competitive products that use
conventional pulverized toner. With our continuing emphasis on the
development of new color bizhub and bizhub PRO products, such as the
bizhub C450 and the bizhub PRO C500, and the need to meet the demands of
the growing color printer/MFP market, a further increase in the
production of polymerized toner is required. Accordingly, Konica Minolta
has resolved to open a third plant to meet this urgent need to expand
production capacity,” said Jun Haraguchi, president and CEO, Konica
Minolta Business Solutions U.S.A., Inc.
A Next-Generation Technology
Konica Minolta's Simitri Polymerized Toner is a high-end product
manufactured using Konica Minolta's proprietary method, and incorporates
four of Konica Minolta’s state-of-the-art core technologies — imaging,
optical and material technologies, as well as nano-fabrication.
Konica Minolta’s Simitri Polymerized
Toner is characterized by fine, uniformly sized particles produced using
a different method than conventional pulverized toner. Konica Minolta’s
black Simitri Polymerized Toner is suitable for its monochrome and color
MFPs due to its image density, which has a higher level of resin
particles. Compared to conventional toner, Simitri Polymerized Toner
provides a drastic improvement in image quality (high resolution, and
excellent gradation and sharpness), a higher toner yield, and a cost
reduction at the production level.
Konica Minolta employs a unique method
to produce Simitri Polymerized Toner. Resin particles of 100 nanometers
(1/10,000 of a millimeter) are synthesized through the emulsion
polymerization method, and then the particles are chemically, finely,
and slowly coagulated and fused with a coloring agent.
Characteristically, this method allows for the production of small toner
particles — three to seven microns — of uniform size and shape, unlike
the suspension polymerization and rapid coagulation polymerization
methods used by the competition. The particles formed by Konica
Minolta’s polymerization method excel in colorant and wax dispersion,
and can produce high quality images comparable to offset-printed images.
An Environmentally Friendly
Toner
In addition, Simitri Polymerized Toner, with its low fusing temperature,
is very environmentally friendly, delivering high energy-saving and
emission-reducing effects. During the Simitri Polymerized Toner
production process, the emission of carbon dioxide, nitrogen oxide, and
sulfur oxide is reduced by approximately 40% compared to the production
of conventional pulverized toner.
The History of Konica Minolta’s
Production of Simitri Polymerized Toner
In December 2000, Konica Minolta
started production of "polymerized toner," a new product incorporating
the company's state-of-the-art technologies, at its first plant in Kofu
City.
To meet increasing demand, Konica Minolta
started construction of a second plant, also in Kofu City, in April
2002. The second plant was completed in May 2003. An additional
investment has been made in the second plant to enhance its production
capacity. The new production system for the second plant will be ready
for operation in November 2005.
New Third Plant (Tentative Name:
Tatsuno Plant) Investment Plan
- Investment amount: About
7.5 billion yen (including land, building, equipment)
- Construction site: Tatsunomachi,
Kamiina-gun, Nagano (industrial site)
- Lot area: about
45,500 m2
- Production capacity: About
7,000 tons/year
- Commencement of
construction: September 2005 (scheduled)
- Completion of
construction: September 2006 (scheduled)
- Commencement of mass
production: December 2006
- No. of employees:
About 30 (at the start of the operation)
About Konica Minolta Business
Solutions U.S.A., Inc.
Konica Minolta Business Solutions U.S.A., Inc., offers a broad range of
multifunctional digital imaging solutions inspired by its bizhub™ brand
of powerful solutions that serve as the central resource for document
scanning, in-house printing, copying, faxing and electronic archiving
and distribution. From high-quality color and monochrome bizhub systems
for workgroups and small offices, to advanced high-volume bizhub PRO™
production printing systems for large corporations and print-for-pay
services, Konica Minolta is leading the industry toward integrated,
networked hardware/software solutions that are more simple, reliable,
and cost-effective. Complementing its bizhub solutions, Konica Minolta
also offers desktop laser printers, microform digital imaging systems,
wide-format printers and scanning systems for specialized applications.
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